[转帖]睡袋是如何制造出来的-- HIGH ROCK 睡袋生产过程
<P><FONT size=3> </FONT></P><P><FONT size=3>前天，我们有幸拜访了颇受关注的新品牌HIGH ROCK的制造工厂,天津天石休闲用品有限公司。了解到了睡袋是如何制造出来的。好东西不敢独享，请各位驴友跟随我们一起去看一看。 </FONT></P>
<P><FONT size=3>这次了解的是 HIGH ROCK 推出的独特产品，绒棉组合睡袋的生产流程。</FONT></P>
<P><FONT size=3>让我们先了解一下这种睡袋的结构。</FONT></P>
<P><FONT size=3>这款睡袋，上面是羽绒填充，充分保证了保暖和轻便，而下片使用的是THERMO LITE（杜邦四孔棉）。避免了全羽绒睡袋，身体下面的绒被身体压扁以后保暖性大为丧失的弊端。</FONT></P>
<P><FONT size=3>这是一种非常实用的设计，同时我们又可以了解到合成纤维填充和羽绒填充两种不同工艺。 </FONT></P>
<P><FONT size=3>在开始之前，大家先需要了解一下睡袋的结构</FONT></P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0008_image019.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0008_image019.jpg" border=0></A> </P>
<P><FONT size=4>由此，一条睡袋开始他的从原料到睡袋制成品的孕育，出生历程。 HR棉绒混合睡袋的制造过程如下 合成纤维填充片的制造过程</FONT> </P>
<P><a href="http://www.xiaorong.com/UploadFile/2005-9/200596171758830.jpg" target="_blank" ><IMG src="http://www.xiaorong.com/UploadFile/2005-9/200596171758830.jpg" border=0></A> </P>
<P><FONT size=4>羽绒填充片的制造过程 羽绒检验 - 羽绒质量的保证</FONT> </P>
<P><a href="http://www.xiaorong.com/UploadFile/2005-9/200596171758672.jpg" target="_blank" ><IMG src="http://www.xiaorong.com/UploadFile/2005-9/200596171758672.jpg" border=0></A> </P>
<P><FONT size=4>棉绒混合睡袋的组合过程</FONT> </P>
<P><a href="http://www.xiaorong.com/UploadFile/2005-9/200596171830547.jpg" target="_blank" ><IMG src="http://www.xiaorong.com/UploadFile/2005-9/200596171830547.jpg" border=0></A> </P>
<P><FONT size=3>喂料--将合成纤维放入加工机械做初加工</FONT> </P>
<P><a href="http://www.xiaorong.com/UploadFile/2005-9/200596171830526.jpg" target="_blank" ><IMG src="http://www.xiaorong.com/UploadFile/2005-9/200596171830526.jpg" border=0></A> </P>
<P><FONT size=4>绗缝 到这个步骤，合成纤维填充物的半成品已经完成了，下一步是检验半成品和面料的质量的检验工序。对于面料，要做拉伸， 色差，克重等多方面的检验。</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0007_image035.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0007_image035.jpg" border=0></A> <a href="http://www.8264.com/photo/200508/20050806_01/slide0007_image029.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0007_image029.jpg" border=0></A> <a href="http://www.8264.com/photo/200508/20050806_01/slide0007_image031.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0007_image031.jpg" border=0></A> <a href="http://www.8264.com/photo/200508/20050806_01/slide0007_image033.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0007_image033.jpg" border=0></A> </P>
<P><FONT size=3>只有检验合格的产品，才能进入下一道工序。裁减合成纤维填充物的裁减</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0006_image037.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0006_image037.jpg" border=0></A> </P>
<P><FONT size=4>面料，敷料的裁减</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0006_image039.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0006_image039.jpg" border=0></A> </P>
<P><FONT size=3>打号 －使产品外观色差降到最低</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0008_image043.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0008_image043.jpg" border=0></A> </P>
<P><FONT size=4>机绣--睡袋上的商标，LOGO以及其他图形，文字都是通过机绣来完成的。</FONT></P>
<P> <a href="http://www.8264.com/photo/200508/20050806_01/slide0017_image047.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0017_image047.jpg" border=0></A>
</P> <P><FONT size=5>平缝纳棉--将填充物与面料，里料缝在一起。</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0009_image050.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0009_image050.jpg" border=0></A> </P>
<P><FONT size=4>下面就要开始羽绒填充片的加工。 保证产品质量，首先要保证原料的质量。天石公司是天津进出口羽绒制品的出入境检验检疫局委托检验单位，对于羽绒制品的检验能力自然就不用说了。</FONT></P>
<P> <a href="http://www.8264.com/photo/200508/20050806_01/slide0023_image055.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0023_image055.jpg" border=0></A> </P>
<P><FONT size=5>羽绒制品，通常的几个重要参数，羽绒种类，含绒量，蓬松度，清洁度就是用下面这些仪器来测定的。</FONT></P>
<P> <a href="http://www.8264.com/photo/200508/20050806_01/slide0022_image066.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0022_image066.jpg" border=0></A> <a href="http://www.8264.com/photo/200508/20050806_01/slide0022_image058.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0022_image058.jpg" border=0></A> <a href="http://www.8264.com/photo/200508/20050806_01/slide0022_image060.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0022_image060.jpg" border=0></A> <a href="http://www.8264.com/photo/200508/20050806_01/slide0022_image062.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0022_image062.jpg" border=0></A> </P>
<P><FONT size=4>羽绒检验完了，下一步是纳衬，就是在面料中制作出容纳羽绒的绒道。这可是很关键的工序。HR使用独特的隐形车线工艺,（防止缝纫针眼造成的羽绒外钻、水滴里渗等情况的出现,在使用过程中可防止车线磨断。）和梯形立衬工艺（减少因长期使用造成的羽绒分布不均匀，降低保暖度）。这两项独特工艺大大延长了睡袋的使用寿命。 </FONT></P>
<P><FONT size=4>隐形车线</FONT> <a href="http://www.8264.com/photo/200508/20050806_01/slide0024_image069.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0024_image069.jpg" border=0></A> </P>
<P><FONT size=5>梯形立衬下一步就是充绒了</FONT> </P>
<P> <a href="http://www.8264.com/photo/200508/20050806_01/slide0024_image071.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0024_image071.jpg" border=0></A> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0019_image074.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0019_image074.jpg" border=0></A> </P>
<P><FONT size=4>自动化控制的充绒机保证了充绒的质量和稳定性</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0019_image076.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0019_image076.jpg" border=0></A> </P>
<P><FONT size=3>下一道就是封口工序了，至此，羽绒填充片半成品已经加工完成了</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0020_image079.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0020_image079.jpg" border=0></A> </P>
<P><FONT size=4>再下面的工序就是将两片组合起来。 绱拉链 合大身</FONT><a href="http://www.8264.com/photo/200508/20050806_01/slide0025_image083.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0025_image083.jpg" border=0></A> </P>
<P> <a href="http://www.8264.com/photo/200508/20050806_01/slide0026_image087.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0026_image087.jpg" border=0></A> </P>
<P><FONT size=5>整理检验，只有经过多道检验合格的产品成能出厂。</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0012_image091.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0012_image091.jpg" border=0></A> <a href="http://www.8264.com/photo/200508/20050806_01/slide0012_image093.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0012_image093.jpg" border=0></A> </P>
<P><FONT size=4>检验合格，允许出厂。下面是包装工序-- 卷被</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0013_image097.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0013_image097.jpg" border=0></A> </P>
<P><FONT size=3>装入储物袋，一只HIGH ROCK的睡袋就这么生产出来了。</FONT> </P>
<P><a href="http://www.8264.com/photo/200508/20050806_01/slide0027_image101.jpg" target="_blank" ><IMG src="http://www.8264.com/photo/200508/20050806_01/slide0027_image101.jpg" border=0></A> </P>
<P><FONT size=4>包装，最后的工序。这些睡袋就要走入各家</FONT></P>
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